ProCam® 1 페이지
Shortest cycle times of less than 10 seconds by ProCam®: More than 360 camera modules per hour with highest product quality. Repeatability of up to 0.5µm (during) in the alignment process.
Our systems are not only fast, but also very flexible: Product changeover in less than 1 min. Various customizing set-ups of collimators and test charts.
Trusted and proven processes: Electronic integration of more than 80 different cameras realized. More than 12 years of experience in Active Alignment.
We are celebrating our anniversary and would like to make a special promotion to our ProCam® customers:
The latest instrument ProCam® Lab – a newly developed system that meets the requirements of prototyping – takes its first big steps in the ADAS/ AD market and delivers uncompromising quality. We are happy to pass on the quality bonus to our customers and extend the warranty on the purchase of a ProCam® Lab from December 2021 to March 2022. Please contact our Sales Team!
ADAS (Visible camera, 3D camera, Night vision camera, LiDAR)
Interior observation, DMS, Head up Displays, Touchless Control
Mirror replacement
Heavy duty, special and military trucks
Bar code reader
Navigation, Geospatial
Heavy duty, Farming equipment
Borescope
Surveillance
Video conferencing
Medical cameras
Endoscopes
Design optimization for the best possible active alignment process
The alignment is done in the sub-micrometer range in all 6 axes (tilt, shift, focus, rotation) to achieve the optimum image quality
Support for choosing the best manufacturing strategy based on your demands e.g. batch size and cycle time
Automatic glue dispensing
Alignment of the optics to the sensor or vice versa
Precise adjustments for translation, tilt, focus and rotation to allow for optimal image quality
Process ends with automatic UV-curing
Flyer ProCam® Align Smart
Cycle time 12 seconds/ 300 units per hour (depending on the individual customer’s camera data)
Fast product change within the cycle time
Manually operated or integrated into an automated production line
High precision collimator target generators
Flyer ProCam® TT
Object generator, Dispense module, UV curing module
Thermal curing oven and freezer for glue storage
Sample specific workpiece carrier and lens gripper
Using high precision image analysis algorithms, all relevant parameters for the accurate alignment process such as the MTF at multiple field positions and the tilt of the image plane are automatically analyzed in real-time and used in the alignment process.
All stages of the alignment and measuring process are software-controlled by ProCam®
With the integrated scripting tool, the measurement and alignment process can easily be tailored to specific customer needs and products.
The measurement data can be saved in a database so that the process is completely traceable
Configuration files for different types of camera modules for fast product change
| Parameter | ProCam® 300 TT | ProCam® Align Smart |
| Alignment axes | 5 or 6 | 5 or 6 |
| Resolution linear | 0.2 μm (X,Y) 0.08 μm (Z) |
0.2 μm (X,Y) 0.08 μm (Z) |
| Resolution rotatory | 2.5 μrad (Θx, Θy) 5 μrad (Θz) |
2.5 μrad (Θx, Θy) 5 μrad (Θz) |
| Repeatability linear | ± 0.15 μm (X,Y) ± 0.06 μm (Z) |
± 0.15 μm (X,Y) ± 0.06 μm (Z) |
| Repeatability rotatory (pitch, yaw, roll) |
± 2 μrad (Θx, Θy) ± 3 μrad (Θz) |
± 2 μrad (Θx, Θy) ± 3 μrad (Θz) |
| Typical sample alignment accuracy, linear | ± 2 μm1) | ± 2 μm1) |
| Typical sample alignment accuracy, rotatory (pitch, yaw, roll)1) |
Pitch and Yaw: ± 0.6 mrad Roll: ± 0.9 mrad (Sensor to sensor) ± 1.75 mrad (Sensor to mechanical reference) |
Pitch and Yaw: ± 0.6 mrad Roll: ± 0.9 mrad (Sensor to sensor) ± 1.75 mrad (Sensor to mechanical reference) |
| Sample objective lens EFL | 0.7 mm … 30 mm (1 mm … 12 mm Standard) | 0.7 mm … 30 mm (1 mm … 12 mm Standard) |
| Sample objective lens diameter | 4 mm … 30 mm (smaller or bigger diameter on request) |
4 mm … 30 mm (smaller or bigger diameter on request) |
| Field of view test chart | up to 70° (up to 100° possible after individual clarification) |
up to 70° (up to 100° possible after individual clarification) |
| Field of view collimators | up to 160° mechanical set up2) up to 140° for optical measurement3) |
|
| Test targets | Test chart or collimators Available with VIS or NIR |
Test chart or collimators Available with VIS or NIR |
| Performance |
300 UPH (units per hour) calculated on following parameter: 2 seconds UV curing time, continuous images from camera @ > 30fps, < 1second camera start-up time, parts loaded as specified, tolerance for lens FFL +/-100µm, scan range <300µm, alignment process max. 2 scans, loading and unloading within cycle time |
<60 sec. process time (without sample loading/unloading) Process time calculated on following parameter: sensor board initialization time <1 s, camera frames >30 fps, continuous images from camera, UV snap curing <2s with preselected lenses. |
| Dimensions (h x w x d) | 1,875 mm (1,800 mm without flowbox) x 1,470 mm x 1,550 mm; customized |
2,200 mm x 1,750 mm x 1,100 mm |
| Camera interface | MIPI, Parallel, LVDS, Analog or directly to PC via e.g. USB, FireWire, CamLink, GigE and others |
MIPI, Parallel, LVDS, Analog or directly to PC via e.g. USB, FireWire, CamLink, GigE and others |
| Weight | 600 kg … 800 kg | |
| Type | stand alone or inline (integratable) | stand alone |
1) Typical accuracy reached on following sample parameter: pixel size 6μm, F# = 2.8, EFL = 4.5mm.
2) Up to 180° possible after individual clarification, depending on sample and mechanical surrounding, for bigger FoV technical investigations necessary.
3) Depending on distortion, individual clarification necessary.
Download Technical Data
Everything you need to know about image quality testing of camera modules can be found in the knowledge base of CamTest…
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